Broaches

Broach Cutting Tools

Helios broaches are top quality:

Offered in carbide or high-speed steel (HSS) materials for splines and serrations. High-volume applications are best, such as those in the automotive, aerospace, and speed reducer markets.

Gear broaching tools for:
Involute splines, serrations, and rectangular splines.

HSS and Cabide Options:
Up to 250 mm outside diameter and 1,700 mm length
0.15 - 4.0 module (6.4 - 169 DP)
Straight or helical gash

Longer tool life, by design and by coating.

Helios gear cutting tools come in high-speed steel, MC90, and carbide to match the part and the cut. Our fine-pitch carbide tools are ground to hold tooth profile accuracy nearly the full length of the tooth, without altering flute widths, so each one cuts more parts, resharpens more times, and lasts longer than typical carbide tools.

Coatings extend tool life further. The Oerlikon Balzers Balinit® line includes TiN, TiAlN, AlCrN, and the latest-generation Altensa, each adding wear resistance for tougher cuts. AlTiCrN, AlCrTiN, and TiAlCN from Voestalpine Eifeler Coatings are also available.

Access our full catalog.

Complete this form to get access to our full suite of machine, cutting tool, and abrasive tool specifications.
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"We’ve cut our cycle times down from 4 hours to 0.5 hours… it’s really been beneficial for Wisconsin Gear. And with the lack of people, it’s really made a big difference; we can still get a large volume of work done in a timely manner."
Jeff Kamps
President, Wisconsin Gear & Machine
Headshot of Dennis Hillary, Senior Service Engineer, Helios Gear Products

Your precision manufacturing support team, ready when you are.

Our engineering team is on-call during CST business hours to keep your operations running smoothly.
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