Helios Hera 90

CNC Gear Hobbing Machine
8.5 DP
Max Pitch Rating
6,000
RPM Hob Speed
CNC Axes
CNC Axes

High-speed direct-drive hob head with CNC shifting:
Automatic retraction of X-axis during power failure, preventing hob damage.

Direct drive torque motor for the work spindle:
Driven via FANUC® spindle motor with rotary encoder for accuracy.

Flexible standard dialogue program offering:
One or two gears on a single workpiece.
Radial, axial, climb, and/or conventional hobbing on single- or two-cut cycle.
Crowning (lead modification) and deburring using two equal hobs.
Automatic shifting over broken hob section.
Optional re-hobbing (skiving).

CNC by FANUC® 0i-MF with 7 axes (optional 8 with gantry automation):
Tangential position of hob head (shifting) by CNC.

Optional 90-W configuration:
Long-shaft hobbing with optional 600 mm (23.62 in), 700 mm (27.56 in), or greater lengths.

Miter gear (straight bevel gear) cutting:
Index milling and Conikron generating for modules ≤ 0.5 mn, 50.8 DP.

Quality components and construction:
Precision, repeatability, and control with linear scales on the X-axis.
Cast iron machine base with slant bed for optimum stability, damping, and chip removal.

Helios Hera 90

Technical Specifications
Metric / Imperial
Max Pitch Rating
3.00 mn / 8.5 DP
Max Workpiece Diameter
85 mm / 3.35 in
Minimum Axial Position
80 mm / 3.15 in
Maximum Axial Position
280 mm / 11.02 in
Min Axial Position
80 mm / 3.15 in
Max Axial Position
280 mm / 11.02 in
Cutter Head Radial Travel
80 mm / 3.15in
Min. Radial Position of Cutter Head
3.00 mn / 8.5 DP
Max. Radial Position of Cutter Head
90 mm / 3.54 in
Total Tailstock Travel
250 mm / 9.84 in
Min. Tailstock Position
175 mm / 6.89 in
Max. Tailstock Position
705 mm / 27.76 in
Max. Work Spindle Speed
1,000 rpm
Max. Spindle Speed
6,000 rpm
Max. Hob Diameter
65 mm / 2.56 in
Max. Cutter Width
190 mm / 7.48 in
Max. Cutter Shift
160 mm / 6.30 in
Width
3,408 mm / 134.17 in
Depth
2,325 mm / 91.54 in
Height
2,135 mm / 84.06 in
Weight
9,000 kg / 19,842 lb
Total Connected Load
25 kVA
Electrical Connection
220V, 3 phase, 60 Hz

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"The machine has made us so much more productive. Jobs that used to take a week are now completed in two days or less. It’s been a game-changer for us. We’ve done spurs, helicals, worm gears, and now we’re doing worms—everything we’ve thrown at it, it’s been able to do."
Ivan Torres
VP at Avers Machine & Gear
Headshot of Jack Jaeger, Service Engineer, Helios Gear Products

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